Cleaning Sewer Pipe

D. Wright, J. Wolgamott, G. Zink, WJTA American Waterjet Conference, Houston, paper 2B-1, (2005);  D. Wright, J. Wolgamott, G. Zink, 2005 WJTA American Waterjet Conference, Houston, paper 2B-2,  (2005)

No surprises here, I’m thinking. This erosion of material (if the nozzle is at rest) is also true for interior pipe cleaning.  Zink and Wolgamott of Stoneage have published a series of WJTA papers showing the effects of bad nozzles and nozzles at rest on the erosion of the interior of pipe.

If anyone has heard of a different experience, now is the time to come forward with documentation.

Substrate Change

1999 Thiokol Paper on Erosion of Steel Substrate Exposed to Ultra-High Pressure Waterjet

The 1999 WJTA paper by Swenson and Miller of Thiokol “EROSION OF STEEL SUBSTRATES WHEN EXPOSED TO ULTRAPRESSURE WATERJET CLEANING SYSTEMS “ is a good summary of the substrate change.

 

My thoughts on this:

 

The first pass of a UHP WJ removes some material. I have always thought, as I have looked at micro-photographs, this first-pass removal would be the hackles and/or any embedded abrasive material from the original profile.  Then the second or third pass doesn’t remove any additional material.  Thiokol has a very minimal tolerance for removal.

Let me summarize what the table shows:

One pass, 36,000 psi,  0.015 mil (0.000015 inch) maximum erosion

Two passes, 40,000 psi, 0.021 mil (0.000021 inch) maximum erosion

Three passes, 40,000 psi, 0.021 mil (0.000021 inch) maximum erosion

 

Six passes, 40,000 psi,  0.021 mil (0.000022 inch) maximum erosion

One refurbishment, zirconium silicate grit, 0.70 mil (0.0007 inch), erosion

The abrasive blast removal is 0.7 mils; the UHP WJ removal is <0.02 mils.

Their findings are:

The level of material erosion is decreased by approximately 98% when UHP WJ is used compared to abrasive blasting.

All the papers and studies will say: Do not let the UHP WJ nozzle sit on the surface at a single spot; particularly when it is not spinning. 

That is reflected as a 0 inch per minute transverse rate.  If the focused nozzle is at rest and pointed at one spot, you can get material loss although still at a lower rate than abrasive blasting.

 

Metal Removal

In Mid-May, 2008, I got two separate inquiries about “how much metal will UHP WJ remove compared to dry Blasting?

In each case, the owner was looking at corroded areas and didn’t have a protocol or specification for UHP WJ for corrosion removal.

The question of material removal of metals has been studied for several years. This subject has been looked at in depth by the companies like Thiokol who use UHP WJ to remove corrosion, and the aircraft engine manufacturers (Delta, Lufthansa, KLM, United, General Electric) who use UHP WJ to remove hard coatings where they previously used chemical stripping or very fine grit. These companies have very intricate parts and cannot stand loss of metal.

1991 Metallurgy Report on Surface Stress of Steel after Cleaning with 36,000 psi waterjet.

There is a metallurgy report dated 1991 from Materials Evaluation Lab who looked at this for Jet Edge who was doing some work for a Global Oil Production Company.  The oil company engineers wanted and analysis of stress on steel after cleaning with 36-40,000 psi waterjetting.  The UHP WJ equipment was an intensifier system- this means it had low flow volume.

These are the engineer’s conclusions:

1. Pressurized water effectively removed rust and other corrosion products from metal surfaces. This was done with minimal disturbance of microstructural features.

2. Methods using abrasive particles were necessary for the removal of adherent mill scale. Those techniques cause severe distortion of the metal surface.

3. The pressurized water method was considered the best preparatory cleaning for non-destructive inspection. It offered a more “authentic” representation of the surface than the other methods evaluated.

Case Histories

I will be posting case histories in this category from time to time. I hope you will add your commentary to these vignettes in order to promote continuous improvement initiatives.

Cleaning

The more I talk with people the more I realized that cleaning and surface preparation are  really two different discussions. Certainly the two overlap, but the object of surface preparation, while usually involving cleaning, has a realm of terminology and aims that are very specific to future action to be taken, while cleaning is an art that may involve less technical considerations.

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Lydia’s World

Lydia Frenzel

I’m going to talk about surfaces, rust, cleaning, water jetting, and blasting. If you don’t agree with me, don’t whine. Register and voice your opinions and gather your facts. WARNING: This is a civilized place and I intend to keep it that way.

We’re also going to talk about standards, the market, where we’re headed, and where we’ve been. There’s a long and poorly understood history out there, and I intend to get to  the bottom of it all. If you want to contribute something more than comments, then ask about becoming a regular contributor. I’ll take your request under advisement.

Lydia M. Frenzel
AKA Water Witch of the West.
Best know quote: Water is True Grit